TaipeiPLAS 2026 Winner: FCS SA-160 Smart Injection Molding Machine Takes Gold & Silver

FCS Group demonstrated outstanding R&D and innovation capabilities at the 2026 Taipei International Plastics & Rubber Industry Show (TaipeiPLAS), taking home two top honors at the TaipeiPLAS Awards. During the exhibition, through live dynamic production, FCS equipped the SA-160 Outward Toggle Injection Molding Machine with cutting-edge smart technology to become the "AI Quality Self-Inspection Injection Molding Machine" and won the Gold Award in the Plastic & Rubber Machinery (Injection Molding Machinery) category. At the same time, the "Smart Mold Cooling Flow Control Module" equipped on this SA-160 machine also won the Silver Award in the Plastic & Rubber Machinery (Peripheral & Component) category!

This "Gold and Silver" double honor is not only a high recognition of FCS's technical strength but also a special thanks to the long-term full dedication and hard work of the FCS R&D team. The two major award-winning smart technologies are perfectly integrated into the SA-160 machine, precisely hitting customers' pain points in mass production and quality control. Below is an introduction to the highlights of the winning technologies and the machine:

 

🥇 Gold Award: SA-160 AI Quality Self-Inspection Injection Molding Machine

Tailor-made for this competition, the "AI Quality Self-Inspection" technology leverages the excellent performance of the SA-160 injection molding machine to successfully upgrade quality management from traditional "manual sampling and after-the-fact detection" to "shot-by-shot prediction, auto sorting, and real-time anomaly alerts," creating a perfect production quality closed loop.

  • Native Signals Low-Intrusion: It only requires capturing existing process native signals such as position, pressure, and speed of the SA-160 machine, operating precisely without the burden of adding expensive extra sensors.
  • Edge AI Shot-by-Shot Prediction: AI models are deployed directly at the machine end to achieve real-time inference of weight and dimensions, upgrading the previous fixed-interval sampling to "every shot" quality prediction.
  • Closed Loop Decision and LINE Real-time Alerts: The system automatically performs GOLDEN SAMPLE SPC baseline comparison. When judged as a defective product (NG), the SA-160 will directly drive the robot for isolation and sorting; at the same time, combining with a Large Language Model to generate analysis reports, it pushes real-time LINE Bot alerts with anomaly data and SPC trends to customers, allowing managers to grasp defect information immediately.

After deploying this system, it can not only significantly shorten the anomaly accumulation time but also significantly reduce material waste and unnecessary energy use, establishing a highly scalable digital quality service for customers.

 

🥈 Silver Award: Smart Mold Cooling Flow Control Module (Equipped on SA-160 machine)

Addressing the three major pain points in traditional injection molding: "cooling-circuit conditions cannot be seen directly," "unstable cooling," and "changeover leaks," FCS introduced the brand-new Smart Mold Cooling Flow Control Module on the SA-160 machine, and practically demonstrated its powerful benefits live at the exhibition.

  • Multi-Circuit Real-time Monitoring: It can grasp the flow and temperature of multiple circuits in real-time, proactively discovering anomalies and issuing warnings, effectively reducing downtime risks.
  • Automatic Flow Control: The system can automatically detect the environment and adjust the flow rate to return to the target temperature, stabilizing the mold temperature and significantly enhancing the molding stability of the SA-160.
  • One-Tap Purge: Through an intuitive tap on the purge button, all liquid in the pipes can be discharged completely. Eliminating the cumbersome steps of dismantling pipes in advance, not only is there no leakage during the pipe dismantling process, but it also significantly shortens the mold changeover and cleanup time, avoiding impacts on molds, personnel, and on-site equipment.

 

FCS is always committed to driving the " smart manufacturing " transformation in the plastics and rubber industry. This time, the SA series injection molding machine sweeping the Gold and Silver awards once again verifies FCS's leading position in providing intelligent, high-value-added solutions. Thanks to the support and affirmation from all industry peers and customers, in the future, FCS will continue to refine R&D, joining hands with customers to step towards a more efficient and green new era of sustainable manufacturing!

 2026-10-12
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