Recently, FCS GW-2200R large-scale two-plate turntable four-shot precision injection molding machine successfully passed the 2023 Ningbo City's first domestic product (set) product announcement list in key areas of high-end equipment manufacturing.

In recent years, as the demand for new energy vehicles has continued to rise, not only have vehicle taillights adopted a through-type design, but because new energy vehicles no longer require an air inlet at the front, the design of headlights has become more and more technologically trendy, and through-type headlights are also common. New energy vehicles are constantly innovating in appearance, and the functionality of the lights is also constantly improving. Therefore, new requirements and challenges are put forward for light suppliers. Ultra-large, precise, stable, and multi-material processing and molding equipment has become a hot commodity.

The GW-R series is a large-scale two-plate multi-component injection molding machine newly developed by FCS, which responds to the market demand for through-type integrated car lamp covers under the trend of lightweighting in the auto parts industry. In order to meet the market demand more broadly, the GW-R series has developed an X-shaped four-corner four-radiation structure multi-component solution. Compared with the previous L-shaped four-injection solution, the X-shaped four-corner injection molding machine takes up less space and has a more compact injection molding structure. The four groups of injection units can adapt to the needs of a variety of molds and process two-color, three-color, and four-color products. Efficient and flexible production.

The characteristics of X-type four-corner injection molding technology can not only produce four different colors, but also use three groups of injections to produce two-color products. It can also produce two groups of thick transparent light guide parts at the same time, so the X-type injection molding machine does not need to replace the material tube. Under the circumstances, it can produce transparent PC + gray PC, as well as transparent PC + black PC, with quick switching. The overall process is more streamlined and more efficient, far ahead of the same type of equipment.


GW-R X type product technical features:

1. X-type four-shot is distributed in a rectangular shape with four corners. The injection unit structure is centralized and compact, and the layout is flexible, which can meet the molding needs of a variety of products.
2. Each group of injections is equipped with high-precision closed-loop control technology to improve repeatability and optimize product quality.
3. Four groups of injection units can adapt to a variety of mold needs. The flexible injection units can produce efficient and flexible production of two-color, three-color, and four-color products without the need to move or replace the injection unit.
4. The ultra-large diameter vertical turntable and rotation space can carry up to 25 tons of molds through a special bearing set design.
5. The turntable is controlled by a servo motor, runs at high speed, and achieves six-position double precise positioning with the latch mechanism to ensure the rotation accuracy of the turntable, and can realize two-station, three-station, and four-station multi-component injection molding.
6. Equipped with a proportional valve for mold opening and closing and ejection, and neutron simultaneous movement function, it can meet the needs of precise mold opening and closing control and fast cycle times.
7. High-strength separate sliding foot structure design improves the load-bearing capacity and stability of the movable formwork.
8. The two-plate mold clamping unit is equipped with a large column function, which facilitates mold changes and occupies a small space, which is beneficial to factory space configuration.