It’s a new start after the pandemic. FCS will be participating the 35th International Exhibition on Plastics & Rubber (Chinaplas 2023) which is held in Shenzhen World Exhibition and Convention Center from April 17 to 20 of 2023. FCS is bringing its new molding machines to Shenzhen showground with the key to smart manufacturing

Photo/ FCS booth 7D21

The new model SA-h/p Series will be shown for food packaging and medical care, and its “High-Speed”, “High-Precision”, ”High-Cost performance ratio” make it the best answer for injection molding industry. FCS is also displaying Two-Component injection technology for Energy-Saving, High speed, and Silicone molding, bringing the muti-component industries more applications and choices. Furthermore, FCS All-electric injection molding series CT-e and CT-R (Two-component injection molding) will not absent from this Chinaplas.

FCS all display machines are equipped “iMF 4.0 Intelligent ManuFactory System” which can be mounted on the injection molding machines and use intelligent sensing modules to improve product yield and reduce production waste.

Photo/FCS iMF4.0 Intelligent ManuFactory System
 

PET Blood Collection Tubes Molding System：SA-h PET series
The High-Speed & Thin-Wall Injection Molding Machine, SA-h/p Series (Injection speed 415mm/sec) are developed for food packaging and medical care, and the SA-290h displaying in this Chinaplas is the special model for Blood Collection Tubes.

SA-h/p Series Characteristic
◆The pipelines adopt no welding processing, decreasing the risk of oil leaking.
◆Improving the cleanness of oil circuits and increase machine life.
◆Standard infrared heater, fast heating, good heat preservation, energy saving over 30%.
◆Adopt PID temperature control, temperature control within ±1℃.
◆Adopt large L/D radio, high mixing screw and good plasticization efficiency.
◆The injection unit support adopts high-precision double linear guides, the lower friction resistance, the higher precision.
◆The medium-inertia single-cylinder injection mechanism, fast response and high repeatability.
◆Equipped with high performance servo power system, energy saving about 30%-70%.
◆Unique modular design, easy maintainanece.
◆Optional equipped with double loops system, improving production efficiency.

The SA-290h will cooperate with YUS’ mold and Tongsheng’s automation, to produce 32 cavities Blood Collection Tubes on site with the cycle time of 7 seconds.

Photo/ Blood Collection Tubes by SA-290h

Energy-Saving Two-Component injection Molding System: FB-R Series
The FB-R series rotary table two-component injection molding machine, crafted by FCS, has garnered widespread admiration from customers worldwide and is among the company's most sought-after models. Notably, it should be featured in Shenzhen. This exceptional apparatus can be equipped with a cutting-edge servo motor that deftly regulates turntable rotation, resulting in a remarkable 50% decrease in rotation time. What's more, the dual-servo power system is astoundingly efficient and eco-friendly, adhering to the national first-level energy-saving standards of ≦0.40kW h/kg. The patented turntable positioning fixture ensures faultless placement, thereby extending the mold's longevity. The injection component can be paired with a multitude of models, catering to the gamut of small to large-scale injection molding needs for diverse products.

At this exhibition, the FB-230R model will showcase the dual-material injection technology of silicone and PC. The on-site demonstration will feature a pen holder with a business card holder made from this material combination, eliminating the need for a separate injection molding process for two colors. This process improves production efficiency, reduces labor costs and eliminates the need for mold removal during injection molding. Additionally, this method prevents secondary shrinkage which is typical in traditional color matching processes, resulting in more stable product dimensions and a more attractive appearance.

All-Electric Two-Component injection Molding System: CT-R series
FCS recently launched the CT-R series all-electric two-component injection molding machine, which is ideal for high-precision and high-cleanliness multi-color molding. The injection part has multiple independent material tube groups, enabling simultaneous injection and greatly reducing the molding cycle. The electric turntable is fast and stable, with a speed increase of 30%-50% and an accuracy of 0.005°. The injection seat features a wire rail that reduces feeding back pressure to almost 0, effectively reducing glue overflow from the nozzle or hot runner. The machine's European top-level servo drive system and controller allow for injection speeds up to 200 mm/sec, with an injection control accuracy of up to 0.01 mm. The new 21.5-inch touchscreen enables intelligent manufacturing capabilities. 

During this event, the CT-280R model will demonstrate the injection molding of two-component 16+16 cavity of cryovial tubes, using a fully automatic take-out laser marking production system with a 12-second molding cycle. The combination of two-component electric technology and intelligent automation achieves clean, unmanned, and high-efficiency production for medical applications, promoting the development of high-quality, low-carbon, and environmentally friendly products.

Photo/ Cryovial tubes produced by CT-280R

All-Electric IMM with In Mold Labeling Molding System: CT-e Series
The CT-e series all-electric injection molding machine is the ideal solution for precision plastic parts and in-mold labeling. With an injection speed of up to 300 mm/sec and a repeat accuracy of 0.01 mm, the machine offers faster and more accurate mold adjustments through closed-loop control. It is also unaffected by oil pollution and temperature changes, ensuring high process stability while contributing to environmental protection through the integration of plastic materials and labels.
During this event, FCS will showcase the CT-450e model with a 12-cavity yogurt cup in-mold labeling machine developed by Gech Automation, enabling unmanned production in a 40-square-meter area with a quick 5-second production cycle.

Photo/ IML yogurt cups produced by CT-450e.

Thin-Wall/High-Speed/Two-color/IML Turnkey Solution：SA-h Series (at Brosen booth 7B41)
Furthermore, FCS has partnered with BROSEN to launch a special edition of SA-380h thin-wall packaging two-component high-speed molding system. The imported materials and advanced equipment used in BROSEN's molds offer precision control up to 0.0002 mm. The innovative special edition machine combines the advantages of the SA-h model (injection speed of 445 mm/sec) with FCS's two-component molding technology and BROSEN's research and development capabilities, adding a top-side injection system to the high-speed injection molding machine to form a two-component high-speed molding machine. The resulting two-component high-speed injection molding process achieves the lid spoon integration of a 12+12 cavity two-component lid and a spoon with a molding cycle of just 5 seconds. The machine is also equipped with Gech Automation fully automatic in-mold labeling and lid-spoon assembly system, significantly improving production efficiency, and lowering equipment and factory investment costs to meet various production needs of customers.

Welcome to visit FCS Booth 7D21 in National Exhibition and Convention Center (Shenzhen) from April 17 to 20, 2023. We provide differentiated technology integration and services in the injection molding industry, more colorful exploration of plastic world, and more excellent solutions for your products. FCS will bring new molding machine and to assist the customers to move towards the 4.0 "intelligent" manufacturing opportunities.

CHINAPLAS 2023 
Date: Apr. 17~ Apr. 20 
Location: National Exhibition and Convention Center (Shenzhen)
Booth: 7D21
Contact person: Vice President, Sally Gao
E-mail: sally@fcs.com.tw

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